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Wire Seal Flanges

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Ebara wire seal flanges are designed for use on bell jars, custom vacuum chambers and related systems. Standard sizes range from 12 to 27 inch nominal OD for tube sizes from 10 to 24 inch OD. A male and female flange compress a 0.080 inch diameter OFHC copper wire to effect a seal. Gasket flow is confined by the geometry of the flange surfaces to the area of the seal. Minor nicks and scratches within this contact area are filled with crushed copper wire providing a seal that is leak tight at 10-13 Torr after repeated bake out to 450˚C. Solid blanks are standard. Dished head blanks are offered as a lower cost alternative.

Applications:

Specifications:
SPECIFICATIONS
General: Nonrotatable flanges with clearance bolt holes
Nominal OD sizes: 12-3/8 - 27-1/8 inches
Tube sizes: 10 to 24 inches
Materials
   Flange: 304 stainless steel (316L available on request)
   Gaskets: Copper
   Bolts: 18-8 stainless steel
Vacuum range: >= 1 x 10-13 Torr - UHV
Temperature range: -200°C to 450°C 




Models:
MODEL NUMBEROD
A
BCDEFBOLT
HOLES
WS-12-000M12.375--1.13-11.34324
WS-12-1000M12.3759.75010.0201.130.63011.34324
WS-12-000F12.375--1.13-11.34324
WS-12-1000F12.3759.75010.0201.130.63011.34324
WS-14-000M14.625--1.13-13.59332
WS-14-1200M14.62511.75012.0201.130.63013.59332
WS-14-000F14.625--1.13-13.59332
WS-14-1200F14.62511.75012.0201.130.63013.59332
WS-17-000M17.250--1.13-15.71836
WS-17-1400M17.25013.75014.0201.130.63015.71836
WS-17-000F17.250--1.13-15.71836
WS-17-1400F17.25013.75014.0201.130.63015.71836
WS-19-000M19.562--1.31-17.87536
WS-19-1600M19.56215.75016.0201.310.63017.87536
WS-19-000F19.562--1.31-17.87536
WS-19-1600F19.56215.75016.0201.310.63017.87536
WS-22-000M22.125--1.50-20.18736
WS-22-1800M22.12517.75018.0201.501.00020.18736
WS-22-000F22.125--1.50-20.18736
WS-22-1800F22.12517.75018.0201.501.00020.18736
WS-27-000M27.125--1.75-25.84340
WS-27-2400M27.12523.62524.0201.751.12525.84340
WS-27-000F27.125--1.75-25.84340
WS-27-2400F27.12523.62524.0201.751.12525.84340

Drawings:


Gaskets:
MODEL NUMBERFLANGE
OD
DESCRIPTIONQUANTITY
WG-1212.375Copper gasket 1
WG-1414.625Copper gasket 1
WG-1717.250Copper gasket 1
WG-1919.562Copper gasket 1
WG-2222.125Copper gasket 1
WG-2727.125Copper gasket 1


Bolt Sets:
MODEL NUMBERFLANGE
OD
DESCRIPTIONQUANTITY
WB-1212.375SS 3/8-24 x 21/2 bolts and nuts 24
WB-1414.625SS 3/8-24 x 21/2 bolts and nuts 32
WB-1717.250SS 1/2-20 x 23/4 bolts and nuts 36
WB-1919.562SS 1/2-20 x 3 bolts and nuts 36
WB-2222.125SS 5/8-18 x 31/2 bolts and nuts 36
WB-2727.125SS 5/8-18 x 4 bolts and nuts 40


Description:
  1. Apply a small amount of high temperature anti-seize compound to the bolt threads.
  2. Check that both flange surfaces are clean and sealing edges are free from nicks and scratches.
  3. Using clean, lint free gloves, unpack gasket.
  4. Place seal over the sealing area on the male flange.
  5. Align the mating flange hole pattern and leak test grooves.
  6. Install the proper bolts and tighten hand tight. Check to see that the flange faces are parallel.
  7. Tighten the bolts 1/4 to 1/2 turns using a circular clockwise pattern until the flange faces are metal to metal.
  8. Torque the fasteners to the listed value using the same pattern.

Drawings:

Torque Specifications:

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